Penn State Researchers Turn Carbon Dioxide into Methane Fuel Using the Sun

Fossil fuel use, ranging from electricity generating power plants to automobiles, pumps billions of tons of greenhouse gases into the atmosphere annually, changing the climate in ways that are likely to be detrimental to future generations. The rising use of fossil fuels, driven by population growth and rising standards of living across the globe, adds to the urgency of finding a solution to the problem of rapidly increasing atmospheric carbon dioxide, the major greenhouse gas. At Penn State, a team of researchers led by Craig Grimes has come up with an ingenious method of turning captured CO₂ into methane, a combustible fuel, using the energy of the sun.

Writing in Nano Letters (Volume 9, 2009, pp 731-737), Grimes and his team describe a highly efficient photocatalyst that can yield significant amounts of methane, other hydrocarbons, and hydrogen in a simple, inexpensive process. The team used arrays of nitrogen-doped titania nanotubes sputter-coated with an ultrathin layer of a platinum and/or copper co-catalyst(s). The titania captures high energy ultraviolet wavelengths, while the copper shifts the bandgap into the visible wavelengths to better utilize the part of the solar spectrum where most of the energy lies. In addition, the thin-walled nanotubes increase the transport ability of the charge carriers by reducing the chance for recombination of the electron with the hole.

The nanotube arrays were placed inside a stainless steel chamber filled with carbon dioxide infused with water vapor. The chamber was then set outdoors in sunlight; after a few hours the team measured the amount of CO₂ converted into useful fuels. The results showed 160 µL of methane per hour per gram of nanotubes, a conversion rate approximately 20 times higher than previous efforts done under laboratory conditions using pure UV light.

“Copper oxide and titanium dioxide are common materials,” Grimes says. “We can tune the reaction using platinum nanoparticles or ideally other, less expensive catalysts.” Grimes believes that the conversion process can readily be improved by several orders of magnitude, which could make the process economically feasible.

“You could have a small scale solar condenser and a concentrated source of CO₂ in a closed loop cycle to make a portable fuel. It’s a good way of storing energy for when the sun goes down,” he suggests. Inexpensive solar concentrators could improve the process, as the photocatalytic CO₂ conversion appears to scale with the intensity of sunlight.

Capturing CO₂ at source points, such as fossil fuel (coal, natural gas, etc.)-burning power plants, and turning it into a transportation fuel in a cheap, sunlight-driven process could dramatically improve the economics of CO₂ capture. “Then maybe we could figure out how to capture and reuse the CO₂ in our vehicles and none of it would go back into the atmosphere,” Grimes proposes.

Future research will look into increasing conversion rates by modifying the co-catalysts and changing the reactor design from a batch reactor to a flow-through photocatalytic design. “We are now reaching for low hanging fruit,” Grimes says. “There is plenty of opportunity for dramatic improvements.”

The article authors are Materials Research Institute scientists Oomman K. Varghese, Ph.D. and Maggie Paulose, Ph.D.; Thomas J. LaTempa, a graduate student in the Department of Electrical Engineering; and Craig A. Grimes, Ph.D., a professor of electrical engineering and materials science and engineering, as well as a faculty member in the Materials Research Institute at Penn State.